Concrete floor grinding on a commercial slab in Newcastle

Concrete Floor Preparation in Sydney

Shot blasting, diamond grinding and scarifying for commercial and industrial floors across Sydney, from CBD tenancies to the western industrial estates. We prepare slabs to the profile your coating or flooring system specifies, and hand them over ready to bond.

Floor grinder with dust extraction working across a large warehouse slab, half of it ground back

Getting the slab right before anything goes down

Most of the failed floors we get called out to across Sydney didn't fail because of the coating. They failed because of what was under it — laitance left in place, a profile that never got close to what the data sheet asked for, contamination nobody checked for. By the time it lifts, the fix costs more than the original job.

That's the whole argument for treating prep as its own trade rather than the first hour of the coating job. We profile to the CSP the system calls for and check it as we go, so the applicator behind us is starting from a known surface. If the coating isn't specified yet, we install those too — tell us how the space gets used and we'll recommend a system and prepare to suit it. See epoxy flooring and polished concrete.

Operator running a floor grinder beside a window, with lifted floor covering stacked on the slab

How we prepare concrete floors in Sydney

Two methods do most of the work — shot blasting and diamond grinding — and the right one depends on the slab, what's on it and the profile you need. Scarifying and captive blasting cover the rest:

Shot blasting

Steel shot fired at the slab, stripping contaminants and profiling in one pass.

Diamond grinding

Controlled removal of laitance, coatings and high spots with a consistent finish.

Scarifying

Aggressive removal of thick coatings, adhesive build-up and surface concrete.

Edges and detail

Hand grinding to walls, columns, plinths, penetrations and tight plant areas.

Profiling to spec

Slab finished to the CSP profile the coating or flooring data sheet calls for.

techniques
Concrete grinding on a commercial floor in New South Wales

Shot blasting and diamond grinding

Shot blasting propels steel shot at the slab under a contained hood, stripping laitance, curing compounds and contaminants while leaving an even textured profile. The shot and debris are recovered and separated as it runs, so it's a near dust-free process — worth being precise about, since it isn't entirely dust free and anyone claiming otherwise hasn't run one. It moves quickly across open floor plate and delivers a consistent, repeatable profile, which is why most epoxy and resin systems specify it.

Diamond grinding cuts the surface with diamond tooling under vacuum extraction. It gives more control than blasting, handles coatings that blasting won't shift cleanly, takes high spots down, and produces a finer finish where the covering is thin or the flatness matters. Large floors are often better ground than blasted — it depends on the slab and the specification, not the square metreage.

Which method we use depends on the condition of the floor and the system that will be installed. During our free site visit we can advise you which would be the most suitable method for your project.

How the job runs

Concrete surface preparation on a Newcastle commercial floor
1
Step 1

Site assessment

We check slab condition, existing coatings, contamination, flatness and access. Suspected asbestos gets flagged before anything starts.

2
Step 2

Set up and containment

Extraction connected, work area separated from occupied space, protection to the route out. Most prep is dusty work and it's contained accordingly.

3
Step 3

Blast, grind and detail

Open floor blasted or ground to profile, edges and detail worked by hand. We check the profile as we go rather than at the end.

4
Step 4

Handover

Floor vacuumed and handed over at the specified profile, ready for whoever is laying the new system. Waste disposal is set at quote stage.

Services
Concrete grinding on a commercial floor in New South Wales

Where floor prep gets called for in Sydney

Warehouses and distribution centres through Silverwater, Wetherill Park and the Eastern Creek estates come to us before a coating goes down, because a power-floated slab is far too closed to bond to and has to be opened up first. Food production sites and commercial kitchens need a heavier profile again, since hygienic resin systems are laid thick and go into wet, hot, chemically aggressive conditions where a coating that lets go becomes a contamination problem. Retail and hospitality floors in the CBD and the inner west are the opposite case — vinyl and carpet tile need a flat, clean substrate rather than an aggressive one, so the work there is taking off adhesive and knocking down high spots. Plant rooms, workshops and basement carparks usually carry oil and chemical contamination that has to be cut out rather than cleaned off. And a good share of our Sydney work is floors where a coating has already failed and the slab has to be taken right back before anything new is worth putting on it.

We offer floor prep as a standalone service for Sydney builders and flooring contractors, or as the first stage when we install epoxy flooring or polished concrete. Where an old covering has to come off first, we recommend floor covering removal, usually quoted with the prep as one job.

Where we work

Sydney CBD

Inner West

South Sydney

Western Sydney

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Get your Sydney floor preparation priced

FAQ

Frequently Asked Questions

What does concrete floor preparation cost in Sydney?

Every floor prices differently, because the cost is driven by what's on the slab rather than by how big it is. A general grind to open up a slab for an epoxy system sits at one end; taking off glues, toppings or a failed coating sits at the other. Area, access, out-of-hours work and the amount of edge and detail work all move the number, and Sydney jobs carry access costs a ground-floor warehouse never does — a booked dock, a single goods lift, a night shift. We price the actual floor rather than work from a rate card, and the site visit costs nothing — the quickest way to get a real figure is to send us the details — the floor area, what's down now and what's going down afterwards — and we'll come back with a proper price.

Shot blasting or diamond grinding — which do I need?

It depends on the slab and the specification, not the size of the floor. Shot blasting is fast across open floor plate and gives a consistent profile, which suits most resin systems. Grinding offers more control, handles coatings blasting won't shift cleanly and takes high spots down. On occupied Sydney sites the decision is often made for us — grinding under vacuum extraction is the only workable option where an adjoining tenancy stays open. We walk the floor before quoting, so the method is settled before anyone mobilises.

Is shot blasting dust free?

Close to it, though not literally. The shot and debris are recovered under a contained hood as the machine runs, which keeps dust down to the point where blasting is viable inside occupied buildings. There's still some, so we contain the work area and run extraction alongside it. In a Sydney CBD tower or a strata building with tenants either side, that containment is usually what building management wants to see before we are allowed onto the floor.

Can you work out of hours or during a shutdown?

Yes, and in Sydney most of it does. Retail tenancies, hospital and aged care floors, food production lines and CBD office levels all have to be handed over empty, and building management commonly restricts noisy work to nights and weekends in any case. We plan the shifts around the building's access hours and the date the floor has to be back in use.

How long does floor preparation take?

A day is the useful unit. An open 500 m² warehouse floor at Eastern Creek or Wetherill Park will blast in a day; the same area of tiled retail with adhesive residue, columns and edge work can run to three. Access moves the number more than area does, and in Sydney it moves it a long way — a ground-floor roller door out west is a different job to a high-rise CBD tenancy with one goods lift and a dock booked in two-hour slots. We give you a day count with the quote rather than a range.

Business hours

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Contact us to request a Free floor estimate or learn more about our flooring services.

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